Bakery Sausage Rolls: Flaky Pastry Recipe

Updated November 5, 2026

Total time
1 hr 5 min
prep 30 min · cook 35 min
Serves
8
portions as written

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Bakery Sausage Rolls: Flaky Pastry Recipe

Bakery sausage rolls are a beloved savory pastry featuring seasoned ground meat wrapped in golden, flaky puff pastry. Originating in the UK and Commonwealth countries, they are a staple of bakeries, parties, and lunchboxes. This recipe delivers a juicy, well-spiced filling and a crisp, buttery crust that rivals any shop-bought version.

Ingredients

  • 1 lb (450 g) ground pork (or a mix of pork and beef)
  • 1 small onion, finely chopped (about 1/2 cup / 75 g)
  • 1 garlic clove, minced
  • 1/2 cup (50 g) fresh breadcrumbs
  • 1 large egg, lightly beaten (for the filling)
  • 1 tsp (5 g) salt
  • 1/2 tsp (1 g) black pepper
  • 1 tsp (2 g) dried sage (or 1 tbsp fresh, chopped)
  • 1/2 tsp (1 g) dried thyme
  • 1/4 tsp (0.5 g) ground nutmeg (optional)
  • 1 sheet (about 10×10 in / 25×25 cm) puff pastry, thawed if frozen
  • 1 egg yolk mixed with 1 tbsp (15 ml) milk, for egg wash
  • Flour, for dusting

Instructions

  1. Preheat your oven to 400°F (200°C). Line a baking sheet with parchment paper.
  2. In a large bowl, combine the ground pork, chopped onion, garlic, breadcrumbs, beaten egg, salt, pepper, sage, thyme, and nutmeg (if using). Mix with your hands until just combined—do not overmix, as this can make the filling tough.
  3. On a lightly floured surface, roll the puff pastry sheet into a rectangle about 12×10 inches (30×25 cm). Cut it lengthwise into two equal strips, each about 5 inches (12.5 cm) wide.
  4. Divide the filling into two equal portions. Shape each portion into a log about 10 inches (25 cm) long, and place one log along the center of each pastry strip.
  5. Brush the edges of the pastry with water. Fold one side over the filling, then the other side, pressing gently to seal. Press the edges with a fork to crimp and ensure they stay closed.
  6. Cut each long roll into 4 equal pieces (about 2.5 inches / 6 cm each). Place them seam-side down on the prepared baking sheet, leaving space between each.
  7. Brush the tops with the egg wash. Use a sharp knife to cut two or three small slits on top of each roll to allow steam to escape.
  8. Bake for 25–30 minutes, or until the pastry is puffed and deep golden brown. To ensure the filling is fully cooked, insert an instant-read thermometer into the center of a roll—it should read 160°F (71°C), the USDA FSIS safe minimum for ground meat. If it hasn’t reached that temperature, return to the oven for another 5 minutes.
  9. Let cool on the baking sheet for 5 minutes before serving warm.

Tips

  • Keep the pastry cold: If the puff pastry gets too warm, it becomes sticky and hard to handle. Work quickly, and if it softens, chill it in the fridge for 10 minutes before proceeding.
  • Seal well: Press the edges firmly and crimp with a fork to prevent the filling from leaking out during baking. A little water on the edges acts as glue.
  • Don’t overmix the filling: Mix just until the ingredients are evenly distributed. Overworking can make the sausage rolls dense and dry.
  • Substitution: If you don’t have fresh breadcrumbs, use panko or even crushed crackers. You can also use all-beef, but pork adds extra juiciness.

Serving Suggestions

Serve sausage rolls warm or at room temperature. They are perfect with a side of tomato ketchup, brown sauce, or a tangy chutney. For a complete meal, pair with a fresh green salad or a bowl of tomato soup. They also make excellent party finger food or a hearty snack for picnics.

Variations

  • Spicy: Add 1–2 teaspoons of chili flakes or a finely chopped fresh chili to the filling for a kick.
  • Cheesy: Place a strip of cheddar or mozzarella cheese in the center of the filling before rolling.
  • Vegetarian: Swap the meat for a mixture of sautéed mushrooms, lentils, and breadcrumbs, and cook until the filling is hot and the pastry is golden.
  • Herby: Increase the fresh herbs—try adding chopped parsley or chives to the filling.

Storage and Reheating

Store leftover sausage rolls in an airtight container in the refrigerator for up to 4 days. To reheat, place them on a baking sheet and warm in a preheated 350°F (175°C) oven for 10–12 minutes, or until heated through. You can also reheat in an air fryer at 350°F (175°C) for 5–7 minutes. For longer storage, wrap tightly and freeze for up to 3 months; reheat from frozen in a 350°F (175°C) oven for 20–25 minutes.

Frequently Asked Questions

Can I use ready-made sausage meat instead of ground pork? Yes, simply skip the seasonings and use 1 lb (450 g) of your favorite sausage meat. Just ensure it’s cooked to 160°F (71°C) internally.

Why are my sausage rolls soggy? Sogginess usually comes from the filling releasing moisture. Make sure to drain any excess liquid from the onion and avoid overmixing. Also, ensure the oven is fully preheated and the rolls are baked long enough to crisp the pastry.

Can I make these ahead of time? Absolutely. Assemble the rolls, cover, and refrigerate for up to 24 hours before baking. You may need to add a couple of minutes to the baking time if they go in cold.

Can I use shortcrust pastry instead of puff? Yes, shortcrust will give a more sturdy, crumbly texture, but it won’t be as flaky. Adjust baking time if needed—shortcrust may take a few minutes less.

How do I know when they are done without a thermometer? The pastry should be deep golden brown and puffed, and the filling should be visibly cooked with no pink. However, using a thermometer is the only way to be certain it’s reached 160°F (71°C).

Can I freeze unbaked sausage rolls? Yes, freeze them on a tray until solid, then transfer to a bag. Bake from frozen, adding 10–15 minutes to the cooking time, and always check the internal temperature.

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Safety notes: safe minimum internal temperatures from USDA FSIS; raw and undercooked fish guidance from the U.S. FDA. Food safety notes

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